Wittrock, Ulrich
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This paper presents the results of the technology development project “Enabling Technologies for Piezo-Based Deformable Mirrors in Active Optics Correction Chains” conducted by OHB System AG together with its partner Münster University of Applied Sciences (MUAS). The project was funded by ESA within their General Support Technology Programme
(GSTP).
We address in this paper mainly the definition, flow-down and verification of the requirements for the Deformable Mirror (DM). The requirements were derived from a set of real space mission applications. The deformation of the mirror is performed by piezo-ceramic actuators in an unimorph configuration. The finally developed DM is able produce Zernike modes with a stroke of several tens of µm over a clear optical aperture of 50 mm in diameter. It underwent successfully a full environmental qualification campaign including thermal cycling, shock- and vibration testing, as well as exposure to
proton and γ–ray radiation. Thermal and performance tests were performed in the temperature range from 100 K to 300 K.
Furthermore, the DM sustained all vibration (random 17.8 g RMS and sinus) and shock (300 g) testing. Thereby all criticalities which were identified a previous study have been overcome successfully.
A Technology Readiness Level (TRL) of 5 is reached, as the component has been validated in relevant environment. Based on the high level of maturity, this deformable mirror is now ready for the incorporation in future flight instruments. The achieved TRL of 5 is sufficient for the status of a PDR at payload level and gives thus a very good basis for all kinds of potential B2, C/D payload developments.
We present our latest results on a refined unimorph deformable mirror which was developed in the frame of the ESA GSTP activity ”Enabling Technologies for Piezo-Based Deformable Mirrors in Active Optics Correction Chains”. The identified baseline concept with the soft piezoceramic material PIC151 successfully sustained all vibration requirements (17.8 gRMS random and 20 g sine) and shock testing (300 g SRS). We cover the mirror design development which reduces the stress in the brittle piezo-ceramic by 90 % compared to the design from
a former GSTP activity. We briefly address the optical characterization of the deformable mirror, namely the achieved Zernike amplitudes as well as the unpowered surface deformation (1.7 µm) and active flattening (12.3 nmRMS). The mirror produces low-order Zernike modes with a stroke of several tens of micrometer over a correction aperture of 50 mm, which makes the mirror a versatile tool for space telescopes.
Image-sharpness metrics can be used to optimize optical systems and to control wavefront sensorless adaptive optics systems. We show that for an aberrated system, the numerical value of an image-sharpness metric can be improved by adding specific aberrations. The optimum amplitudes of the additional aberrations depend on the power spectral density of the spatial frequencies of the object.
With a view to future large space telescopes, we investigate image-based wavefront correction with active optics. We use an image-sharpness metric as merit function to evaluate the image quality, and the Zernike modes as control variables. In severely aberrated systems, the Zernike modes are not orthogonal to each other with respect to this merit function. Using wavefront maps, the PSF, and the MTF, we discuss the physical causes for the non-orthogonality of the Zernike modes with respect to the merit function. We show that for combinations of Zernike modes with the same azimuthal order, a flatter wavefront in the central region of the aperture is more important than the RMS wavefront error across the full aperture for achieving a better merit function. The non-orthogonality of the Zernike modes with respect to the merit function should be taken into account when designing the algorithm for image-based wavefront correction, because it may slow down the process or lead to premature convergence.
It has been shown that the beam quality and the efficiency of high-power solid-state lasers could be enhanced by the use of deformable mirrors in order to compensate for optical aberrations. An intracavity compensation requires a deformable mirror which is capable of handling very high laser intensities. The active diameter of the deformable mirror should be a few millimeters in order to match typical fundamental mode laser beam diameters. There is a wide variety of commercially available deformable mirrors, but neither meets all requirements.
Active optics is an enabling technology for future large space telescopes. Image-based wavefront control uses an image-sharpness metric to evaluate the optical performance. A control algorithm iteratively adapts a corrective element to maximize this metric, without reconstructing the wavefront. We numerically study a sharpness metric in the space of Zernike modes, and reveal that for large aberrations the Zernike modes are not orthogonal with respect to this metric. The findings are experimentally verified by using a unimorph deformable mirror as
corrective element. We discuss the implications for the correction process and the design of control algorithms.
With a view to the next generation of large space telescopes, we investigate guide-star-free, image-based aberration correction using a unimorph deformable mirror in a plane conjugate to the primary mirror. We designed and built a high-resolution imaging testbed to evaluate control algorithms. In this paper we use an algorithm based on the heuristic hill climbing technique and compare the correction in three different domains, namely the voltage domain, the domain of the Zernike modes, and the domain of the singular modes of the deformable mirror. Through our systematic experimental study, we found that successive control in two domains effectively counteracts uncompensated hysteresis of the deformable mirror.
Astronomy is driven by the quest for higher sensitivity and improved angular resolution in order to detect fainter or smaller objects. The far-infrared to submillimeter domain is a unique probe of the cold and obscured Universe, harboring for instance the precious signatures of key elements such as water. Space observations are mandatory given the blocking effect of our atmosphere. However the methods we have relied on so far to develop increasingly larger telescopes are now reaching a hard limit, with the JWST illustrating this in more than one way (e.g. it will be launched by one of the most powerful rocket, it requires the largest existing facility on Earth to be qualified). With the Thinned Aperture Light Collector (TALC) project, a concept of a deployable 20 m annular telescope, we propose to break out of this deadlock by developing novel technologies for space telescopes, which are disruptive in three aspects: • An innovative deployable mirror whose topology, based on stacking rather than folding, leads to an optimum ratio of collecting area over volume, and creates a telescope with an eight times larger collecting area and three times higher angular resolution compared to JWST from the same pre-deployed volume; • An ultra-light weight segmented primary mirror, based on electrodeposited Nickel, Composite and Honeycomb stacks, built with a replica process to control costs and mitigate the industrial risks; • An active optics control layer based on piezo-electric layers incorporated into the mirror rear shell allowing control of the shape by internal stress rather than by reaction on a structure. We present in this paper the roadmap we have built to bring these three disruptive technologies to technology readiness level 3. We will achieve this goal through design and realization of representative elements: segments of mirrors for optical quality verification, active optics implemented on representative mirror stacks to characterize the shape correction capabilities, and mechanical models for validation of the deployment concept. Accompanying these developments, a strong system activity will ensure that the ultimate goal of having an integrated system can be met, especially in terms of (a) scalability toward a larger structure, and (b) verification philosophy.
We have developed, manufactured and tested a unimorph deformable mirror for space applications based on piezoelectric actuation. The mirror was designed for the correction of low-order Zernike modes with a stroke of several tens of micrometers over a clear aperture of 50 mm. It was successfully tested in thermal vacuum, underwent lifetime tests, and was exposed to random vibrations, sinusoidal vibrations, and to ionizing radiation. We report on design considerations, manufacturing of the mirror, and present the test results. Furthermore, we discuss critical design parameters, and how our mirror could be adapted to serve recently proposed space telescopes such as HDST and TALC.
We have developed and manufactured a unimorph deformable mirror for space telescopes based on piezoelectric actuation. The mirror features 44 actuators, has an aperture of 50 mm, and is designed to reproduce low-order Zernike modes with a stroke of several tens of µm. We assessed the space compliance by operating the mirror in thermal vacuum, and exposing it to random and sinusoidal vibrations, as well as to ionizing irradiation. Additionally, the operational life time and the laser power handling capability were tested. The mirror was successfully operated in thermal vacuum at 100 K. We report on the conducted tests and the methods used to evaluate the mirror´s performance, and discuss the compliance with the demanded requirements