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In this Letter, the authors present the construction of three-dimensional microstructures by two-photon polymerisation induced by ultrashort pulses of a mode-locked diode laser. The ultrafast light source is based on a diode laser with segmented metallisation to realise a waveguide integrated saturable absorber. It is subsequently amplified and compressed resulting in ultrashort laser pulses of 440 fs length and average output power of 160 mW at a fundamental repetition rate of 383.1 MHz. These pulses are coupled into a customised two-photon polymerisation setup. A series of suspended lines were fabricated between support cuboids for testing the process behaviour. A 3D structure with complex features was polymerised to demonstrate the high potential for mode-locked diode lasers in the field of direct laser writing.
In this study, we use a hybrid mode-locked external cavity diode laser with subsequent amplification and pulse compression. The system provides laser pulses of 440 fs width (assuming a sech² pulse shape) and 160 mW average output power at a repetition rate of 383.1 MHz. The laser oscillator consists of a double quantum well laser diode with a gain segment of 1080 μm length and an absorber element of 80 μm lengths. The chip’s back facet is covered with a high reflective coating, the front facet with an anti-reflective coating. The resonator itself is operated in a collimated geometry and folded by two dielectric mirrors. The used output coupler provides a transmission of 20 percent, which is coupled into a tapered amplifier. Two Faraday isolators are used to decouple the laser and the amplifier from any back reflections. Subsequently, the pulses are compressed using a single pass Martinez type pulse compressor …